Hybrid Coating Center
The Hybrid Coating Center (HCC) of GTV Verschleißschutz GmbH offers the process variants of laser cladding (LC) and plasma transfer arc (PTA). The processes can be operated individually, in combined use, or simultaneously supported by means of induction heating. In addition, process monitoring is available by means of infrared and high-speed cameras as well as complementary systems for process diagnostics.
Technical data
| Parameter | Value |
|---|---|
| Power diode laser | P ≤ 8.5 kW |
| Powder nozzle laser | 6-jet nozzle |
| Welding current PTA | I ≤ 300 A |
| Induction power |
P ≤ 10 kW |
| Diameter inner coating laser | Ø ≥ 60 mm |
| Power inner coating laser | P ≤ 3.5 kW |
| Diameter inner coating PTA | Ø ≥ 45 mm |
| Welding current inner coating PTA | I ≤ 180 A |
| Workpiece weight | m ≤ 300 kg |
| High speed camera frame rate | Up to 2,100,000 frames/second |
| Infrared camera measuring range | T = -10 to 2.000 °C |
| Infrared camera frame rate | Up to 3,343 frames/second |
| Process diagnostics laser | Melting bath |
| Process diagnostics powder | Powder injection and caustic |